BIG BUILDS & BIGGER BOTTLENECKS: How to Keep Oversized Parts Moving
Managing oversized parts presents unique challenges in supply chain operations. Large or heavy components require specialised handling, storage, and transportation solutions to maintain productivity and prevent damage. Failure to implement appropriate strategies can result in delays, increased costs, and safety hazards. Companies that optimise these processes can improve efficiency and maintain smooth production and delivery schedules for the transportation of big items within their supply chains.
Storage and Layout Considerations
Oversized parts often demand more floor space and specific storage conditions. Warehouses should incorporate wide aisles, reinforced shelving, and dedicated zones for large components to prevent congestion. Using vertical storage systems and adjustable racks can help maximise space while allowing safe access to heavy or awkward items. Organising parts by size, weight, and frequency of use reduces handling time and minimises the risk of accidents during retrieval or movement. Implementing clear labelling, designated pathways, and safety signage further enhances visibility and workflow efficiency, while regular staff training ensures proper handling practices and reduces the likelihood of damage or workplace injuries. This is useful for parts big or small!.
Material Handling Equipment
Standard forklifts and pallet jacks may be insufficient for moving very big or oversized items. Equipment such as heavy-duty cranes, gantries, and specialised dollies can support the weight and dimensions of large components. Motorised trolleys and conveyor systems designed for oversized loads streamline movement across production floors. Regular inspection and maintenance of handling equipment ensure safe operation and prevent downtime caused by mechanical failures.
Transportation Strategies
Transporting oversized parts between facilities or to clients requires careful planning. Flatbed trucks, extendable trailers, and modular transport systems accommodate large dimensions while maintaining stability during transit. Securing parts with appropriate restraints, padding, and protective materials prevents damage from vibrations or shifting loads. Route planning that accounts for road restrictions, weight limits, and clearance issues reduces the risk of delays and costly penalties.
Process Optimisation
Efficient handling of oversized parts benefits from process standardisation and coordination between teams. Clear communication between production, warehouse, and logistics staff ensures that large components move smoothly through the supply chain. Implementing tracking systems and scheduling movements during low-traffic periods can reduce bottlenecks and minimise the likelihood of collisions or damage. Integration with production planning allows oversized parts to arrive at assembly or finishing stations at the right time, reducing idle periods and storage needs.
Supporting Production Requirements
Certain industries, such as automotive or aerospace, often require specialised finishing processes for oversized parts. Equipment like industrial spray painters may need parts to be positioned precisely for coating or surface treatment. Coordinating the movement of large components to meet these requirements ensures consistent quality and prevents rework. Proper handling and positioning directly affect production efficiency and the overall supply chain performance.
Conclusion
Companies that implement effective storage, handling, and transportation solutions for oversized parts reduce delays, prevent damage, and improve workplace safety. Planning, equipment selection, and cross-team coordination are critical for maintaining flow and meeting operational targets. Oversized components can be moved reliably and efficiently when supply chain processes are carefully managed, providing a strong foundation for sustained productivity and customer satisfaction. To learn more, check out the accompanying infographic below.
Effective supply chain management requires an organised, well-managed logistics operation to ensure parts, products, and services move from suppliers through the supply chain to the end user on time and in good condition. A logistics operation aims to provide better efficiency, reduce operational costs and promote service quality. IoSCM can support you with advancing your logistics capabilities. Call 0800 1422 522 today to find out more.
